Lab Society Single Stage 0.25m2 Thin Film Distillation System

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Lab Society has partnered with High Velocity Extractors (HVE) to bring you a Single Stage, Thin Film Distillation Unit. Our new system addresses growing industry production demands while keeping budgetary constraints in mind.

Features:

  • Approx. 6 kg/hour Input Feed Capability for Volatile Stripping
  • Approx. 2-4 kg/hour Input Feed Capability – for cutting and polishing the main body
  • 0.25 m2 Short Path Evaporator (1)
  • Virgin PTFE Wiper Blades with 316 SS Wiper Cage
  • Removable Hybrid Still Cold Finger
  • Manual Inlet Feed Tank with Heater/PID
  • Electric Heat Bands (4) with PID Control Box
  • Precision Vacuum Gauge
  • Baffled Cold Trap with Receiver (Dry Ice/Liquid Nitrogen)
  • Manual Valves
  • 80/20 Common Frame with Wheels
  • 316 Stainless Steel Construction
  • Dual inline cold traps and booster pump kit combination highly recommended

The following components are NOT included in the list price

  • Welch CRPpro 16 vacuum pump and exhaust filter
  • Huber Minichiller, adapters and hose
  • Pressure control kit for HVE
  • PolyScience IP80 immersion cooler

Heat is provided via four (4) electronic heat bands which are precisely controlled by a single, commonly mounted PID for full temperature control without the use of expensive, dangerous heating oils.

Jacketed feed tank.
Feed is provided by a jacketed feed tank, which is also heated electronically and controlled by a separate temperature controller for precise input feed temperature.

Strips volatiles at 6kg per hour.
The unit can perform volatile stripping at a rate of 6 kilograms (kg) per hour utilizing the included “cone-bottom” condenser replacement.

For high boiling point, short path distillation, the unit features a high-surface area, removable inner condensation coil that can perform at 2-4 kg per hour feed rates.

EliteLab and Bluetooth compatible.

System Specifications:

Electrical:

  • 6400 Watts @ 240V (30 amps max) – Evaporator Heater
  • 600 Watts @ 120V (5 amps max) – Feed Tank Heater
  • 180 Watts @ 120V (1.5 amps max) – Main Motor
  • Additional Wattage for Vacuum Pump & Chiller/Heater not Included Here

Footprint of Common Frame:

  • Depth: 27 Inches (685.8mm)
  • Width: 45 Inches (1143mm) + 12 Inches Per Shelf (2 Included)
  • Height: 84 Inches (2133.6mm)
  • Additional Footprint for Shelves, Pumps, Chillers/Heaters not Included Here

System Requirements:

High Vacuum Pump:

  • 10-30 Cubic Feet per Minute (CFM)
  • Minimum 30 mTorr/micron Ultimate Vacuum Rating
  • Ex. CRVpro16, CRVpro24, CRVpro30 with Exhaust Filter

Chiller/Heater for Inner Coil Condenser:

  • Minimum 0 – 75 Celsius temperature range
  • Higher Max. Temp, between 100C to 200C, for Hot Condenser Applications
  • Minimum 500 Watts for Cooling at 20C
  • 1000 watts @ 20C for Improved Performance

Cold Trap Requirements:

  • Manual Chilling: Dry Ice + Isopropanol/Acetone for Chilling, Liquid Nitrogen (LN2)
  • Mechanical Chilling: Polyscience IP-80 with 1.75” Rigid Coil
  • Optional Additional Cold Trap: T80 with KF25 Stainless Steel Insert

Training Options Available Upon Request:

*Note: All System requirements must be present on-site prior to arrival, including electrical connection, vacuum pump, chiller/heater, & cold trap coolant.


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