Ai 6″ Glass Turnkey 0.25m2 Thin Film Distillation System

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Ai GLASS THIN FILM DISTILLATION SYSTEM FEATURES

  • High precision PTFE rollers and inner glass surface allow a complete and uniform thin film on the heated surface, and prevent process residue
  • Pre-installed cooling/heating tubing with fluid direction labels and M16 ports
  • Low placed feeding flask for ease of operation
  • Driving motor with magnetic coupling sealing ensures high vacuum level
  • Constructed with high borosilicate glass 3.3, stainless steel and Viton gaskets for ultimate corrosion resistance
  • Transparent glass system allows you to see through all processes
  • Auto delay safety circuit for diffusion pump cooling
  • Heavy duty stainless steel frame with stationable casters for mobility and stability
  • Optional Agilent diffusion pump with oil level indicator
  • Optional Turbo pump with fittings
  • Optional PolyScience immersion cooler down to -80°C (no dry ice needed)
  • Ai on-site installation within contiguous US included
  • Liquid Nitrogen (in cold trap) is highly recommended for system to get to optimal vacuum levels
  • UL/CSA certified

Ai TRANING CLASSES AT 600 SPICE ISLANDS DR., SPARKS, NV ($4,000)

  • 1-2 day class on Ai Thin Film Distillation Systems, including setup, operation, cleaning and maintenance.
  • Class is private with five students limit.
  • Student requirements should be presented to Ai prior to arrival. Courses can be customized to meet your extraction goals, allowing you to optimize your time and output.
  • Students are responsible for their own accommodations.

CAUTION!

  • Never fill circulated heaters or chillers with water, always use Ai or manufacturer’s recommended fluid
  • Always leave ample fluid space in heater reservoir to allow fluid heat expansion
  • Always keep system vacuum passage or drain valve open when heating up circulation jackets
  • Always make sure your vacuum pumps and diffusion pump fluid is clean and within limits

SPECIFICATIONS

 

 Model
 TG-6
 Throughput 2L to 5L per hour (base on processes and material fed)
 Main Evaporator Evaporating area: approximately 2,500 cm2
 Material: borosilicate glass
Glass jacket volume: approx. 3L
Heated circulator: 3kW heater, 300°C maximum operating temperature
 Main Condenser Condensing area: approximately 4,000 cm2
 Material: borosilicate glass
Style: coil
Glass jacket volume: approx. 1.5L
Cooling/heated circulator: 2kW heater, -25°C to 200°C operating temperature
 Wiping System Style: roller
Roller material: PTFE
Driving motor: speed-adjustable with magnetic coupling
Motor controller: DELTA
 Cold Trap Material: borosilicate glass with polyethylene lid
Depth: 17″
Quantity: one
Receiving flask volume: 1L
Immersion cooler: PolyScience -80°C IP80 (OPTIONAL)
 Feeding System
 

 

 Drive: stainless steel gear pump, jacketed, heated, speed-adjustable
Flask volume: 10L, jacketed, refillable during operation
Material: borosilicate glass flask, with stainless steel lid
Flask jacket volume: approx. 4L
Tubing: stainless steel
Heating: heated tape with insulation
Heating controller: OMRON
Heated circulator: 2kW heater, 200°C maximum operating temperature
 Distillate Discharge

 

 Receiving flask volume: 10L, glass
Drain passage: non-heated
Sealing gasket: Viton
 Residue Discharge

 

 

 Receiving flask volume: 10L, glass
Drain passage: heated and insulated
Heating: heated tape with insulation
Heating controller: Omron
Sealing gasket: Viton
 Vacuum System

 

 Vacuum gauge: Agilent gauge with LCD display for high vacuum application
Vacuum pump: Welch CVRpro 30 with oil mist filter
Diffusion pump: Agilent AX-65 (OPTIONAL)
Turbo pump: option, please contact us
 Sealing gasket All food grade Viton
 Electrical Control Cabinet

 

 

 Wiper motor controller x 1
Gear pump controller x 1
Feeding tubing heater controller x 1
Residue discharge heater controller x 1
Main power switch x 1
Vacuum pump switch x 1
Diffusion pump switch x 1
 Main Mounting Frame Heavy duty stainless steel, mounted on four stationable casters
 Main Power 230V +/-5V, 1~phase 60Hz (50Hz power for Europe and Asia available upon request)
 Unit/shipping dimensions 86 x 24 x 77″ / 82 x 27 x 78″ (WxDxH)
 Unit/shipping weight 770 Lbs / 890 Lbs
 Compliance UL, CSA
 Product brochure Download

 


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